NFGYT2-25型高速西林瓶液体洗烘必威Ios加塞联动线

产品详情Product Details

用途与简介:/Purpose and introduction西林瓶液体洗烘必威Ios加塞联动线由 QCL 系列立式超声波洗瓶机、 ASMR隧道式热风循环灭菌烘箱、NFGF系列型西林瓶液体必威Ios加塞机组成,也可单机使用。适用于2-25ml规格的西林瓶水针的生产。能完成喷淋注水、超声波粗洗、瓶外壁水冲洗、瓶内壁连续二次循环水冲洗、一次吹气、一次新鲜水冲洗、连续二次吹气、瓶外壁吹气、预热、烘干灭菌去热原、冷却、前充气、必威Ios、后充气、加塞等二十多道工序。NFGYT2-25schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特点:/characteristic◆洗瓶机采用机械手夹瓶,适用多种规格的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶采用水气喷针往复跟踪插入方式,清洗效果好,节约能源。并设有针架防抖动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整个水气管路、喷针完全独立分开,避免了交叉污染,符合GMP规范要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺杆前加装缓冲块,有保护螺杆,减少碎瓶作用;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采用整体进口同步带,连接拨瓶块输送安瓿,运行稳定可靠;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘箱采用热风循环加热,温度均匀,节能;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘箱设有防突然断电保护功能,运行安全;Mixer oven has suddenly loses power protection function, safe operation;◆烘箱可配循环水冷装置,不损耗房间风量,减少房间的压差不平衡的风险,降温效果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘箱可配压差自动平衡调节系统,减少房间和烘箱的压差不平衡造成的高温段偏移,必威Ios间洗烘间温度升高等一系列的问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烘箱设有DOP检测接口(包括风压,风速,尘埃粒子检测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘箱冷却段可带灭菌功能(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烘箱网带可带超声波及CIP在线清洗系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烘箱内腔可进行全方位、多角度高压水冲洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;必威Ios机采用水平同步带的运瓶模式,具有高速度,而且分瓶准确,更换规格件方便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶子底部所在的运输平面和工作台面有一定的距离,有利于百级层风流的通过,防止产生乱流污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;必威Ios机加塞部分,采用水平送塞,以及水平圆盘吸塞,具备观察方便,上料方便,送塞高速的特性;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;必威Ios机可配陶瓷泵、不锈钢泵、蠕动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;必威Ios机无瓶止灌,无瓶不加塞功能;In pieces filling machine no bottle filling, no bottle no gasser function;必威Ios机可选配伺服必威Ios形式(台达、三菱、施耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线采用PLC总控制、变频器、触摸屏控制技术,运行稳定可靠;触摸屏可显示各单机的运行动态,各控制点的水压、气压、风压、温度等显示,各开关状态和故障显示,故障自我诊断和故障分析及排除方法,使整个生产过程达到自动化控制,联线具有三机自控平衡装置,保证生产均衡可靠。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.根据客户的需要,还可供选配:According to the needs of customers, but also available for selection:◆西门子、施耐德、三菱、台达等品牌控制系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压力、水温及超声波强度、尘埃粒子、风速在线检测、报警、记录、打印系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌隔离器系统。◆ORABS、CRABS、无菌隔离器系统。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术参数/technical parameters:
产品型号productmodel
QCL60+ASMR620/35+KGF4

NQCL60+ASMR620/35+KGF6

QCL60+NSZA620/45+KGF8

QCL80+ASMR620/50+KGF10

QCL120+NSMR800/60+KGF12

QCL80*2+NSMR1250/60+KGF12*2


适用规格 Cutting dimension(ml)2-25(国际西林瓶)2-25(国际西林瓶)2-25(国际西林瓶)2-25(国际西林瓶)2-25(国际西林瓶)2-25(国际西林瓶)

必威Ios头数Fillingheads468101224

生产能力production capacity(pcs/h)120(7ml)180(7ml)200(7ml)300(7ml)400(7ml)650(7ml)

洗瓶合格率Washing bottle percent of pass(%) 99 99 99 99 99 99

洗瓶破损率Washing bottle breakage(%) 0.1 0.1 0.1 0.1 0.1 0.1

灭菌温度sterilizing temperature(°C)300-350300-350300-350300-350300-350300-350

排风量exhaust air rate(m3/h)300030004100410075008,000-10,000

必威Ios精度Filling accuracy(%) ±2.5 (机械式驱动容积泵、陶瓷泵、不锈钢泵)      ± 0.5-1.0 (伺服驱